Amazon’s Vulcan Robots Outpace Average Human in Warehouse Stowing Tasks
At an event in Dortmund, Germany, Amazon unveiled a robotic system called Vulcan, designed to revolutionize how robots interact with the physical world, particularly in their warehouses. Vulcan aims to handle stowing and picking items, tasks currently performed by humans, with greater speed and efficiency. Stowing is the process of bringing products into Amazon's warehouses and adding them to inventory for customers to order. Human stowers work with mobile robotic pods containing fabric bins with elastic bands to prevent items from falling out. The human's role involves finding a suitable space, pulling aside the band, and placing the item in the bin, recording its location in Amazon’s system. Each year, over 14 billion items are stowed by hand in Amazon warehouses. The company hopes that Vulcan robots will stow 80% of these items at a rate of 300 items per hour, operating 20 hours a day, a ambitious target. Aaron Parness, the director of applied science at Amazon Robotics, revealed that the stow system has improved significantly, tripling its speed over the past 18 months. Today, the average stowing robot is slightly faster than the average human stower. However, the fastest human stowers, akin to Olympic athletes, still outperform robots in terms of speed and efficiency, particularly in compact stowing. These expert humans excel at visual and manual optimization, akin to a real-life version of the game Tetris, fitting items into tight spaces with creativity. Robots, on the other hand, shine in planning and optimization. While humans can manage a buffer of 20 to 30 items and mentally Tetris them into available bins, robots have access to comprehensive databases and can view all bins and pods simultaneously, optimizing placement in just 100 milliseconds. This ability to plan ahead and optimize is likely why the average robotic stower now surpasses the average human in speed. Vulcan robots have been in operation for over a year in live warehouses in Germany and Washington state, collecting valuable training data. During this period, they have successfully stowed hundreds of thousands of items, demonstrating their growing capabilities and reliability in handling complex tasks in cluttered environments. Despite their current limitations in manipulation, the gap between human and robot performance is narrowing as robots gain more experience and improve their dexterity. Picking, the other critical aspect of warehouse operations, presents unique challenges. Unlike stowing, picking involves retrieving items from bins quickly and accurately, often in densely packed spaces. The complexities of recognizing and grasping various objects efficiently have made this task particularly challenging for robots. However, Vulcan has shown promise in overcoming these obstacles. For a detailed understanding of how Vulcan approaches picking, check out our in-depth discussion with Parness on this topic. Industry experts are cautiously optimistic about the potential of Vulcan robots to enhance warehouse operations. They note that while the technology is advancing rapidly, the human element—especially in tasks requiring creativity and fine manipulation—remains irreplaceable for now. However, the integration of robots like Vulcan could lead to significant improvements in operational efficiency and safety, reducing the strain on human workers and allowing them to focus on more complex tasks. Amazon Robotics is a leader in automation technology, continuously innovating to meet the demands of its vast logistics network. With the introduction of Vulcan, Amazon is taking a significant step toward optimizing its warehousing processes, combining the strengths of robotics in planning and optimization with ongoing improvements in physical manipulation. This dual approach highlights the company’s commitment to advancing the field of robotics and maintaining its edge in the highly competitive e-commerce market.
